Carriage & Wagon Report January 2010
article by: Richard Johnson
So, what have we all been doing in the several weeks since my
last report? Well, the answer is 'quite a lot', although on this
occasion the emphasis is more on progress on existing projects,
rather than on finished vehicles.
The one vehicle we have overhauled and finished since last time
is the GWR box van, 142594 which is used by the P/way department,
and which contains their large generator. It has been a good many
years since this van was first overhauled and put into service, and
when we got to it again, it was in a rather sorry condition.
Many of the bodyside planks were rotten, and obviously needed to
be replaced. Also, all four doors were in a very sorry state, with
the steel fastening bars loose, and breaking away. We had a
fortuitous gap in the workshop, and the van came inside in early
October. The rotten planking and doors were quickly stripped off.
New planking to the same dimensions was specially made and bolted
back into place; all paintwork was removed and the bodyside cleaned
down. The doors were broken down into their constituent parts, and
either refurbished or completely remade.
At the specific request of the Department the van has been
repainted in maroon, which will surprise the purists, but is done
for a reason. This year, we are hoping to both refurbish a BR Mk1
GUV (General Utility Van) No 94113 with roller shutter doors and
the BG 92350, both for P/ way. Both will be in maroon, and the van
is to match them. These vehicles will replace the vans currently in
use by the P/Way department.
The maroon van is now in use, and it has been replaced by the
GWR 'Toad' brake van No. 17392; which because of its current
markings is affectionately known as 'the Honeybourne Toad'. The
existing bauxite livery will be replaced by GWR grey, so the van
can feature in the forthcoming GWR Gala. The bodysides will need
serious attention, as some of the exterior planking is rotten. This
van is the only 'Toad' we have which is fully fitted; that is, it
has its own vacuum brake cylinder and guards brake setter. Unfitted
brake vans are no use on a working goods train with a continuous
brake.
The BSO (Brake Open Second) 9000 is still making good progress,
and is transformed from the last time I wrote about it. The
disabled compartment; the guards' compartment and the passenger
areas are virtually finished. Seating is now installed, and as
always the newly upholstered seats lift the whole restoration. Very
shortly, the corridor connection will be ready to be lifted back
on. The plan is to keep 9000 undercover in our 'Barn' and complete
as much work as we can on it, in the hope that it will be ready as
soon as possible after the start of services in 2010.
The only section which still needs plenty of work is the north
end, where the vestibule area is still being rebuilt. A ceiling and
interior panelling is still to be built in there, and there are
various areas throughout where new heavy duty flooring has to be
laid. Also, there are still three passenger doors to be rebuilt and
fitted. This has been a marathon for our door restorers, as all
doors have required extensive work. There are ten exterior doors in
all on the vehicle; two were totally scrap and have been replaced
with aluminium ones from an EMU and the other eight have been
stripped right down to the wooden frames to be rebuilt.
At the beginning of January we moved the BSO out of our workshop
to make room for the FO (First Open) 3045 from the Elegant
Excursions set. This vehicle requires extensive restoration work,
and we have to do as much as possible in the months when Elegant
Excursions is not running. Once again, the problem is with the
passenger doors, although on this occasion it is the hinges which
have failed. This coach is actually the oldest Mk 1 in operation on
our railway.
The original Mk 1's were build with butt hinges (like domestic
door hinges) rather than the later self levelling type, with ball
joints. The butt hinges were simply screwed into the wooden door
frame, and after nearly 60 years of use, the screws have begun to
perish and pull out. All the interior furniture is being stripped
out, so that internally it can also be refurbished. New veneer
panelling is going to be required in many areas.
In a massive day long mid-week shunt about six weeks ago, one of
the vehicles moved was the BG (Gangwayed Brake) 92350 which now
sits on the siding outside the front of our workshop. The picture
shows it as decorated, by various graffiti artists at its last
location. Work has just started on refurbishing it as a mess coach
for P/Way to replace the Hawksworth coach which is in a very poor
condition.
Also moved in the marathon shunt was an SO (Open Second) 3727
which has been sold. It is in a very dilapidated condition, and to
the best of our recollection had not moved for over 20 years. It
was with some trepidation that we dragged it out from the
undergrowth where it had been standing, so that it could be made
ready to depart. It has now been emptied out and tidied up, and
will leave shortly for its new home.
During our marathon shunt, a set of B1 bogies was wheeled round
to our new bogie overhaul area. They will be made ready to be
inserted under the BSK 34929, and if possible that will also be
done before the new season starts.
As you will know we have also recently been working on a
Southern PMV No 1563, and a BR Ferry Van No 787004. Neither
is yet finished, but for January and February they have been moved
outside to give us more covered space.
Moving those two vans out allowed us to get our resident 03
Diesel Shunter No D 2182 under cover this winter. The injectors
have been playing up, and have been removed for overhaul. A full
mechanical service is required, and whilst under cover we intend to
repaint it into BR green with wasp stripe ends. Much of the old
paint has been stripped off already and good progress is being
made.
Once running finished, we hoped to make an early start on the
service coaches, but we were thwarted by the big freeze. Virtually
nothing happened for the first fortnight in January, and certainly
nothing moved. Then, once we were able to make a start we brought
the maroon and cream FK (Corridor First) 13329 into our Barn. This
was because one of the vacuum cylinders had decided not to work,
and needed rectification before services start again. It is always
a good plan to make sure that brakes work.
The cylinder has been removed; overhauled and replaced (not
without some difficulty in a very restricted place). Opportunity is
being taken to freshen up the bodywork on this coach, and that
should leave it fit to face a few more years work. The attached
picture shows it receiving attention.
Both service sets are at Winchcombe, and we have been assisted
by a number of Guards and TTI's in giving the interiors a thorough
clean. It is an obvious opportunity to do so, and makes a real
difference to the start of the season.
We had hoped that the BSO 9000 would be ready for the start of
the new season in 2010, but that now looks unlikely. So, we shall
have to keep the existing BSK (Brake Corridor Second) 34929 in
place. This coach has been running for a number of years and is in
need of a facelift, and has had a degree of attention. One of the
things we have been able to do is to remove all the worn and torn
seating in the four compartments, and replace it with eight
identical spare seats we had. The long bench seats are enormously
heavy and very difficult to manoeuvre, and this job certainly
helped us to keep warm on a freezing cold day.
The other important job planned throughout February is to try
and give the exterior of all of the service coaches a thorough
clean. That is not as easy as it sounds. Grime, soot, oil and brake
dust are ground into the paintwork, and washing with normal
cleaning solutions has little effect. We have located some special
'train cleaning' chemicals, so hope that this will have the desired
effect. If it does, we can make sure that our hard working carriage
cleaning gang have a goodly supply throughout 2010.
Finally, if you have enjoyed reading this and would like to join
us, please contact me or our volunteer
liaison officer. You will be made very welcome.